With years of experience in cycling clothing manufacturing, Thygesen Vietnam brings together technical expertise, customization flexibility, and consistent quality to help brands create apparel built for performance and endurance.
1. Why Choose Thygesen’s Cycling Clothing Manufacturing Service?
Partnering with Thygesen for cycling clothing manufacturing offers a smooth and dependable process, where quality, flexibility, and attention to detail come together to meet your brand’s specific goals.
1.1. High Quality Product & Reliable Lead Time
Quality is the foundation of everything we do at Thygesen. We believe that a strong management system enhances consistency in production, allowing us to deliver excellent service and high-quality products to our customers. That’s why we value our ISO 9001 certification, which we’ve proudly maintained for many years.
Every product undergoes 100% in-line inspections to identify any defects and ensure it meets the required standards. During these checks, we assess surface texture, stitching accuracy, seam quality, stretchability, and verify measurements to guarantee the correct fit.
For the final stage, we apply the AQL standard or 100% check to maintain consistent quality. Only garments that pass all these checks are approved for the next stage. If you’d like an added layer of assurance, we are also open to third-party QC inspections.
In addition, we ensure product quality by investing in advanced machinery, maintaining standardized environments, and continuously training our technical staff, all closely monitored to deliver high-quality results at large scale.
This same dedication to precision and process optimization enables us to meet delivery timelines. Thanks to our skilled team and streamlined workflows, we’re able to offer reliable lead times, typically 30-45 days after materials are ready, helping brands bring their products to market efficiently and on time.
1.2. Experience in Sourcing Technical Fabrics & Functional Trims
At Thygesen, we provide sourcing solutions for both technical fabrics and functional trims through a trusted network in Vietnam and internationally, including Korea, Taiwan, Japan, India, China, EU etc. This enables us to offer a wide selection of ready fabrics or develop custom options tailored to cycling wear, such as stretch, quick-dry, UV protection, and odor control.
Commonly used materials include nylon-spandex and polyester blends for compression and moisture-wicking, as well as mesh and brushed fabrics for breathability and thermal performance. We also supply certified fabrics like GRS, GOTS, and OEKO-TEX Standard 100.
For trims, we have capability for sourcing cycling-specific components such as silicone hems, ergonomic zippers, flatlock seams, and reflective elements, all carefully selected to match performance needs and ensure efficient production.
1.3. Full Customization to Meet All Your Needs
We understand that every brand has a unique vision. That’s why we prioritize customization not only in materials but also various elements. Clients can personalize everything from garment silhouettes, fit specifications, colorways to prints, embroidery, heat-transfer logos, woven labels, hangtags, and retail-ready packaging.
For cycling clothing manufacturing, we offer flexibility in adapting designs for different rider needs, whether it’s optimizing fit for aerodynamics, adjusting pocket configurations, or creating product lines for various weather conditions. Our development team collaborates closely with clients from the sampling stage through to bulk production, ensuring brand identity and performance expectations are met with precision and consistency.
1.4. Specialized Sewing Techniques
Cycling apparel requires a high level of technical precision from fit and comfort to long-term durability. At Thygesen, we apply specialized sewing techniques that are essential for performance wear. These include flatlock stitching to minimize chafing, reinforced seams for extra durability, and elastic seam finishes that retain stretch and shape over time.
Our team is experienced in handling delicate and high-stretch fabrics, ensuring each garment is constructed with both function and aesthetics in mind. Whether it’s body-contoured jerseys, compression bibs, or padded shorts, we tailor our sewing methods to suit the specific design and end-use of each product. This level of detail allows us to meet the rigorous demands of activewear brands across global markets.
2. Explore Our Collection of Cycling Apparel
Thygesen produces a diverse range of cycling apparel designed for performance, comfort, and durability from breathable jerseys and compression bibs to padded shorts and base layers.
2.1. Cycling Jerseys
Cycling jerseys are a staple in any rider’s wardrobe designed to be lightweight, breathable, and aerodynamic. These garments help regulate body temperature and wick away sweat during intense rides, making them essential for both amateur and professional cyclists.
At Thygesen, we specialize in precise pattern-making and sewing techniques that maintain the jersey’s aerodynamic fit while allowing for bold custom designs. Our expertise in handling stretch fabrics and maintaining color integrity allows us to deliver jerseys that not only perform on the road but also reflect each brand’s unique identity.
2.2. Cycling Bib & Shorts
Cycling bibs and shorts must offer muscle support, minimize wind resistance, and provide comfort over long hours. These pieces require ergonomic construction and high-elasticity fabrics, along with seamless padding integration to reduce friction and pressure.
We apply LEAN manufacturing principles to optimize workflow and reduce production waste, making us a reliable partner for high-volume, high-precision bibs and shorts production.
Our technical sewing expertise ensures accurate placement of multi-density pads and flawless seam finishes. In addition to fabric stretch testing, our team evaluates chamois pad compatibility with different materials to meet specific brand requirements.
2.3. Cycling Jackets
Cycling jackets are engineered to protect riders from wind, rain, and cold while maintaining breathability and freedom of movement. These garments often feature multi-layer construction and technical coatings for optimal weather resistance.
Our sourcing team stays up to date with the latest innovations in membrane fabrics, windproof coatings, and water-repellent technologies. This allows us to provide cutting-edge material options that balance protection and performance. We also offer precision in construction. With our in-house R&D capability, we help brands develop tailored solutions for specific climates or riding conditions.
2.4. Cycling Base Layers
Base layers are essential for moisture control and thermal regulation, worn directly against the skin to keep the rider dry and comfortable. They must be soft, stretchable, and made from breathable fabrics suitable for layering.
We take a holistic approach to cycling base layer production, starting from sustainable and ethical sourcing of functional fabrics, such as mesh knits or brushed polyester. Our well-coordinated supply chain management ensures traceability, material consistency, and timely delivery.
2.5. Cycling Tights & Pants
Cycling tights and pants are designed for colder weather or longer training sessions. They offer full leg coverage with thermal or compressive benefits, requiring precise construction for a snug yet comfortable fit.
Thygesen employs Lectra computerized cutting systems to ensure precision and reduce material waste. Our production lines are equipped with Juki sewing machines, and our team is skilled in working with stretch fabrics, applying reinforced seams to deliver both long-lasting comfort and performance-ready durability.
3. FAQs
Do you offer design assistance if I only have a concept?
Yes, we do. At Thygesen, we support brands from the early stages of development. Whether you have a sketch, reference image, or just an idea, our team can help turn your concept into detailed patterns and samples for your review.
What is your minimum order quantity (MOQ) for cycling clothing manufacturing?
Our MOQ is 3,000 pieces per design. Please note that MOQs may vary depending on specific fabric or accessory requirements.
Can I mix colors and sizes within the MOQ?
Yes, sizes can be freely mixed. For colors, we require a minimum of 1,000 pieces per color within the total MOQ.
What certifications does your factory have?
Our factory is certified with SA8000 and WRAP, demonstrating our commitment to ethical working conditions, fair labor practices, and responsible manufacturing. We also work with material suppliers who can provide certifications such as GRS, GOTS, and OEKO-TEX Standard 100 upon request.
In conclusion, with a strong foundation in quality garment manufacturing and a commitment to sustainable practices, Thygesen is proud to be a reliable partner for cycling clothing manufacturing. To get started, visit our website thygesenapparel.com or contact us at [email protected].
