Sportswear manufacturing is one of Thygesen’s core strengths. With a wide network of material suppliers, full-package services, and a strong commitment to sustainable practices, we are proud to be a trusted sportswear manufacturer for many international brands.
1. Why Choose Thygesen as Your Reliable Sportswear Manufacturer?
Partnering with Thygesen for activewear manufacturing offers brands a range of advantages from quality and flexibility to innovation and sustainability.
1.1. Trusted By Many Global Sportswear Brands
Backed by over 90 years of experience in the textile industry, Thygesen Textile Vietnam has built strong partnerships with various global sportswear brands including Boody, Calvin Klein, Tommy Hilfiger, DKNY, Girlfriend Collective, and many more.
What sets us apart is our ability to adapt to each brand’s unique identity and technical needs, whether it’s seamless activewear, compression garments, or sustainable collections. Our team works closely with partners to ensure that every detail aligns with their standards and expectations. By combining textile expertise with flexible, customer focused service, we help sportswear brands turn their ideas into products with the best quality.
1.2. Specialize in Sourcing Premium Quality Fabrics and Trims
At Thygesen Textile Vietnam, fabric sourcing is more than just selecting materials, it’s about finding the perfect match for each product line.
We can source various fabrics such as polyester, nylon, spandex, cotton, acrylic or any blends required. These fabrics can be further developed with functional features like moisture-wicking, four-way stretch, quick-dry, UV protection, and odor control to meet the specific needs of each sportswear line.
We also provide sustainable fabric options, including recycled polyester, organic cotton, and bamboo viscose certified with GRS, GOTS, OEKO-TEX and FSC.
In addition to sourcing high-quality fabrics. We can provide a wide range of trims, including reflective tapes, zippers, buttons, elastic bands, drawstrings, and labels. Each trim can be tailored to meet specific performance requirements, such as water resistance, stretchability, or breathability.
Thanks to our strong network of material suppliers locally and globally particularly in Vietnam, Korea, Taiwan, China, Japan and Europe, we are able to source high-quality fabrics quickly, consistently, and with full transparency.
1.3. Provide Full Package Service with Strict Quality Control at Every Step
As one of the few activewear manufacturers in Vietnam offering a full-package service, Thygesen ensures a comprehensive approach to every step of the production process. From design consultation, pattern making, and material sourcing to bulk production, custom prints, embroidery, labeling, hang tags, packaging, and logistics, we cover it all. By managing the entire supply chain under one roof, we help brands minimize complexity and stay focused on product innovation and market growth.
To keep everything consistent, we’ve set up a strict quality control at every stage, including fabric and trims checks, 100% end-line inspections, and AQL 2.5 or full checks for final inspections. Third-party QC is always welcome, ensuring full transparency and trust in every order delivered.
1.4. Combine Advanced Machinery with A Skilled Workforce
At Thygesen factory, we believe that cutting-edge technology and skilled craftsmanship go hand in hand. While advanced machinery brings precision, speed, and consistency, it’s the expertise of our people that ensures every product meets the highest standards, especially in sportswear, where durability and detail matter.
We utilize automatic fabric cutters like Lectra, Juki sewing machines, and collaborate with trusted partners who operate advanced printing, embroidery, and seamless garment machines.
Equally important is our skilled workforce. All sewing operators are professionally trained and assigned to production lines based on their strengths. They are experienced in handling complex techniques specific to sportswear such as flatlock stitching, coverstitch, and reinforced seams.
1.5. Commit to Ethical and Sustainable Practices
As an ethical sportswear manufacturer, Thygesen Textile Vietnam is fully committed to ethical production and sustainable development across all operations. We take a proactive approach to waste reduction and environmental protection. By integrating LEAN manufacturing and Kaizen principles, we streamline our processes to eliminate unnecessary waste, reduce energy and water consumption, and continuously improve production efficiency.
Beyond sustainability, we also place a strong emphasis on employee safety, well-being, and fair treatment. Our factories comply with globally recognized social compliance standards, including WRAP and SA8000, which demonstrate our dedication to maintaining ethical working environments. From clean, safe facilities to fair wages and proper working hours, we make sure our workforce is treated with respect and care.
2. Explore The Diverse Range of Sports Apparel We Manufacture
Thygesen produces a wide variety of sportswear products from high-performance T-shirts to yoga sets and athleisure hoodies. Backed by skilled teams and advanced facilities, we turn your ideas into quality products with the flexibility to support many styles, functions, and performance levels.
2.1. Leggings
Leggings are a must-have in every activewear wardrobe, offering flexibility, comfort, and support during workouts or casual wear. Thygesen specializes in producing leggings with moisture-wicking, four-way stretch, and seamless technology.
We can manufacture various styles such as high-waisted leggings, seamless leggings, capri leggings, maternity leggings, plus size leggings, etc. with full customization of fabric composition, fit, color, print, waistband style, stitching, and packaging.
2.2. Sport Bras
Sports bras offer crucial support and comfort, especially for active routines and intense training. With years of manufacturing expertise, Thygesen ensures each sports bra meets the highest standards in function and design.
We produce racerback, padded, seamless, strappy, and high-impact bras, all available in various materials, sizes, and technical specifications to suit your collection.
2.3. T-shirts
T-shirts are timeless staples in sportswear, ideal for training, lounging, or daily wear. Thygesen operates our own factories with skilled labor and hundreds of machines capable of producing a wide range of T-shirt styles at scale. From performance tees to slim-fit, raglan, oversized, crop tops, and seamless styles, we handle everything from fabric to bulk production and shipping.
2.4. Tank Tops
Tank tops offer breathability and full range of motion for all types of workouts. Thygesen’s long term experience allows us to turn your ideas into well-fitting, functional products. We can produce racerback tanks, loose-fit tanks, cropped tanks, seamless tanks, and athletic-cut tanks, all with options in printing, dyeing, and trims to meet your brand’s identity.
2.5. Joggers
Joggers blend casual style and sporty function, ideal for activewear and everyday outfits. At Thygesen, our team supports you from start to finish with strong knowledge of garment production and clear communication in English.
We have capability to manufacture slim-fit, cuffed, cargo, high-waist, and lounge joggers with customizable materials, fit, drawstrings, pockets, and hang tags, labels.
2.6. Hoodies
Hoodies are a popular choice in both athleisure and sportswear collections. Thygesen’s vertical integration from in-house R&D development to production ensures reliable lead times, flexibility, and consistent quality. We produce zip-up, pullover, oversized, cropped, and technical hoodies, with your specific requirements in terms of fabric, structure, fit, and finishing etc.
2.7. Compression Clothing
Compression wear supports performance and recovery, making it key for professional athletes and fitness enthusiasts. We have extensive experience in manufacturing high-performance compression wear using advanced machines and seamless technology.
Whether it’s compression tops, leggings, or shorts, we manage everything from fabric sourcing, technical development, to strict in-line quality control, delivering consistent results at scale.
2.8. Polo Shirts
Polo shirts bridge the gap between performance and style, perfect for sports or smart casual wear. We can manufacture classic polos, slim-fit polos, performance polos, long-sleeve polos with custom options for prints and embroidery, suitable for tennis, golf or other athletic activities.
2.9. Athletic Shorts
With high-quality fabric sourcing and flexible manufacturing, Thygesen produces breathable, lightweight, and durable athletic shorts tailored to each brand’s needs. We offer a variety of styles including running shorts, biker shorts, training shorts, 2-in-1 shorts, and yoga shorts.
2.10. Active Yoga Sets
Active yoga sets combine comfort, performance making them ideal for yoga and active lifestyles. We manufacture high-quality, eco-friendly yoga apparel, offering customization in design, fit, and materials to meet your brand’s unique needs.
2.11. Running Apparel
Running apparel blends performance with comfort, designed to keep athletes focused and at their best. Thygesen specializes in producing running apparel with precision, ensuring every detail meets your specifications. Through strict quality control at every production stage, we maintain consistency and deliver exceptional products at scale.
2.12. Athleisure Wear
Athleisure wear is perfect for those seeking style and comfort both in and out of the gym. For this product line manufacturing, we ensure top-quality products through thorough quality checks at every production stage, focusing on consistency and durability, and performance.
3. FAQs
What is Thygesen’s minimum order quantity for sportswear?
At Thygesen, the minimum order quantity (MOQ) for sportswear depends on the product structure and materials. For activewear items using the same fabric, our MOQ starts from 3,000 pieces per style, mixed in colors and sizes.
Can Thygesen help brands with product development?
Yes. While the brand typically provides the initial design concept, Thygesen supports the product development process by offering fabric suggestions, technical design consulting, pattern making, and sample development to ensure the product is production-ready.
What information should sportswear brands provide to start a project?
To begin a project smoothly, we recommend that brands share the tech pack, fabric or material specifications, and clear project details. Information such as estimated order quantity, target delivery date, expected quality standards, and target price also helps us align better with your expectations.
Can we visit your factory or schedule a virtual tour?
Yes, absolutely. We welcome on site visits to our factory in Vietnam or can arrange virtual tours at your convenience. For virtual tours, we’ll set up a live video call and walk you to the factory. You’ll see our actual production in real time and can ask questions along the way.. We can also tailor the tour to focus on the areas you’re most interested in, ensuring the experience is informative and aligned with your needs.
In conclusion, Thygesen Vietnam is a trusted sportswear manufacturer offering full package services from fabric sourcing to production, with a strong focus on quality and sustainability. For more information on activewear manufacturing, visit thygesenapparel.com or contact us at [email protected].
