As a sustainable activewear manufacturer, Thygesen Textile Vietnam offers brands a reliable and ethical production partner committed to environmental responsibility. With certified materials, transparent processes, and socially responsible practices, we help you bring high-quality activewear to market, while staying true to your sustainability goals.
1. Benefits of partnering with Thygesen for sustainable activewear manufacturing
Partnering with Thygesen for sustainable activewear manufacturing brings brands a powerful combination of product quality, ethical integrity, and environmental responsibility.
1.1. Wide Range of Eco-Friendly Materials
Sustainable materials are those produced with lower environmental impact throughout their life cycle from raw material sourcing and energy use to biodegradability or recyclability.Â
At Thygesen, we support brands by advising and sourcing a wide variety of eco-friendly fabrics for sustainable activewear development. Our portfolio includes options such as organic cotton, Supima, bamboo viscose, recycled polyester, Lenzing Tencel, and Modal, etc. all known for their combination of sustainable value and functional properties like moisture-wicking, UV protection, and breathability.
Based on customer’s request, Thygesen helps source fabrics certified to GRS, GOTS, and OEKO-TEX STANDARD 100, supporting brands in maintaining traceability and meeting internationally recognized sustainability benchmarks.
With a network of domestic and international fabric suppliers, Thygesen allows us to offer brands tailored guidance in choosing materials that meet both their sustainability standards and functional requirements. While the final fabric choice always belongs to the brand, we ensure the decision-making process is backed by solid expertise and sourcing support.
1.2. Commitment to Ethical Labor and Responsible Practices
With us, sustainability isn’t just about materials, it’s also about how people are treated throughout the supply chain. That’s why we are fully committed to ethical labor standards and responsible workplace practices, verified through internationally recognized certifications such as SA8000 and WRAP.
These certifications ensure that our manufacturing operations uphold fair wages, safe working conditions, no forced or child labor, and respect for workers’ rights. By maintaining a people-first approach, we provide brands with a transparent and trustworthy production environment.
For activewear brands pursuing sustainability, this ethical foundation is essential. A truly sustainable product is not only made from eco-friendly materials, but also manufactured in a way that respects both people and the planet. Partnering with Thygesen means your activewear line can reflect both performance values and ethical responsibility, from fiber to final stitch.
1.3. LEAN Manufacturing for Waste Reduction
We apply a LEAN manufacturing system to streamline every stage of production, from material planning to sewing and packaging. By eliminating non-value-added activities and optimizing resource use, we reduce fabric waste, lower energy consumption, and improve overall efficiency.
This approach is particularly valuable in activewear manufacturing, where products often involve multiple components, technical fabrics, and performance-driven details. LEAN practices help ensure precision, consistency, and fast lead times, all while supporting sustainability goals through reduced waste and responsible resource management.
2. Diverse Range of Sustainable Activewear from Thygesen
Thygesen provides a diverse range of sustainable activewear, covering various product types designed to meet both functional needs and sustainability goals.Â
2.1. T-shirts
Activewear T-shirts are designed to combine comfort, durability, and performance. Popular fabrics include moisture-wicking polyester blends and breathable bamboo viscose, often with added stretch for flexibility. It’s important to focus on fit, seam strength, and features like anti-odor treatment to keep wearers comfortable during workouts.
At Thygesen, we provide end-to-end support from fabric sourcing to sampling and full-scale production. We advise on functional materials and finishing techniques to ensure your T-shirts meet high standards of quality and sustainability. Our experienced team helps deliver consistent results with reliable timelines.
2.2. Leggings Â
Leggings for activewear require high-stretch, compression-capable fabrics such as nylon/spandex or recycled polyester blends. Key factors include four-way stretch, opacity, seam durability, and comfort during movement. Styles range from high-waisted to capri and seamless options, each needing precise construction.
Thygesen specializes in manufacturing leggings using advanced technologies like seamless knitting and eco-friendly materials. We handle everything from graded samples to quality control, ensuring leggings that fit perfectly and align with your sustainability goals, manufactured at our WRAP and SA8000 factory.
2.3. Tank Tops
Activewear tank tops are all about lightweight comfort and breathability. We often recommend fabrics like cotton/modal blends, bamboo viscose, or polyester-spandex mixes that wick sweat and dry quickly. When making tank tops, fit and armhole construction are critical to ensure freedom of movement and durability after many washes.
At Thygesen, we offer flexible design support from custom necklines to specialized stitching and labeling. Whether you need simple basics or performance-driven styles, we can handle scalable production with consistent quality to suit brands at any stage.
2.4. Compression Clothing
Compression wear requires precise engineering to support muscles and enhance blood flow. Materials like nylon/spandex blends with strong recovery stretch are essential, along with careful seam construction and moisture management to maintain comfort during activity.
We bring deep technical expertise to compression garment manufacturing, delivering accurate compression mapping and tailored digital tech packs. This reduces your time to market and ensures the perfect fit, meeting the high standards your brand demands.
2.5. Active Bras
Active bras must balance support, comfort, and flexibility. We work with materials that provide both compression and softness, with features like molded cups, wide straps, and moisture-wicking finishes. The right design helps prevent chafing and offers impact support suited to different activity levels.
Our strength lies in customized fit and ergonomic design, including pattern development, grading, and thorough fit testing. From pad sourcing to seamless finishing, we provide a vertically integrated process that delivers high-quality bras aligned with your sustainability and performance goals.
2.6. Hoodies Â
Activewear hoodies are designed for warmth, comfort, and style, often made from cotton/polyester blends, French terry, or recycled fleece materials. Important factors include fabric weight, breathability, stretch, and durable finishes like reinforced seams and quality zippers to withstand active use.
Thygesen’s expertise lies in managing complex production processes for hoodies, including fabric sourcing, cut-and-sew precision, and trims application. We maintain high standards for durability and comfort, supporting sustainable practices by offering recycled fabrics and minimizing waste through LEAN manufacturing.
2.7. Jackets
Activewear jackets require a careful balance of protection, comfort, and mobility. Common fabrics include lightweight woven materials with water-resistant or breathable finishes. Key features often focus on ergonomic design and functional details like adjustable hoods and ventilation.
At Thygesen, we prioritize strict quality control at every stage of the manufacturing process. From fabric inspection and sample approvals to in-line checks and final product audits, our dedicated QC teams ensure that every item meets the highest standards. This meticulous approach helps minimize defects, maintain consistency, and guarantee that products perform reliably for end users.
2.8. Joggers
Joggers combine comfort and style with performance, typically crafted from stretch cotton blends, French terry, or recycled polyester fleece. Key elements include flexible waistbands, cuff designs, and durability for repeated wear and movement.
Thygesen offers tailored solutions for joggers production, ensuring consistent quality in stitching, fabric handling, and finishing. We leverage our extensive supplier network to provide sustainable fabric options and apply lean processes to reduce fabric waste and improve production efficiency.
2.9. Polo Shirts
Activewear polo shirts blend casual style with functionality, often made from moisture-wicking pique cotton or polyester blends. Design considerations include collar construction, button plackets, stretch comfort, and breathability for versatile wear.
At Thygesen, we excel in delivering high-quality polo shirts with attention to detail in fit and finishing. Our production process integrates sustainable materials sourcing and stringent quality checks, helping brands maintain an ethical and eco-friendly image without compromising performance.
2.10. Custom Shorts
Custom activewear shorts require lightweight, quick-drying, and stretchable fabrics such as nylon/spandex or recycled polyester. Features like elastic waistbands, liners, and reinforced seams ensure comfort and durability during activity.
Thygesen’s strength is in offering flexible custom solutions—from design consultation and fabric selection to sampling and bulk production. We focus on sustainable practices by sourcing certified eco-friendly materials and optimizing cutting plans to reduce fabric waste, supporting both brand values and product quality.
3. FAQs
What is your MOQ for activewear manufacturing?
Our minimum order quantity (MOQ) is 3,000 pieces per design, which can be split into different colors and mixed sizes.Â
Are sustainable activewear generally more expensive to produce?
Sustainable activewear can sometimes have a higher production cost due to the use of eco-friendly materials, certified fabrics, and ethical manufacturing practices. However, these costs are often balanced by increased brand value, consumer demand for responsible products, and potential long-term savings through efficient manufacturing methods like LEAN production.
What is the typical lead time for activewear production?
Our production process generally follows these steps:
- Handle Inquiry: Send us your brand profile, tech pack, order quantity, material preferences, or any specific requirements. We will respond as soon as possible.
- Make Quotation: We provide a detailed quotation within 3 to 5 days after gathering all necessary information.
- Sample Development: Samples can be developed within 7 to 10 days if using available fabrics.
- Bulk Production: Production usually takes 30 to 45 days after all fabrics and trims have arrived at the factory.
- Quality Control: We perform 100% end-line inspections, applying AQL standards, and allow third-party checks. Production moves forward only after all issues are resolved.
- Packaging & Shipping: Bulk orders are shipped by air or sea, with timelines depending on the destination.
In conclusion, Thygesen is your reliable sustainable activewear manufacturer, dedicated to delivering eco-friendly products with high quality and ethical production standards. To take the next step toward sustainable activewear success, please contact Thygesen at [email protected] or visit thygesenapparel.com to learn more.
