As a reliable yoga clothing manufacturer in Vietnam, Thygesen Textile combines extensive industry experience with a deep commitment to quality and innovation. Our expertise in producing high-performance, comfortable, and sustainable yoga apparel helps your brand stay ahead in the competitive activewear market.
1. 4 Reasons to Choose Thygesen for Yoga Clothing Manufacturing
Partnering with Thygesen for your yoga clothing production offers brands key advantages, from expertise in material and fabric selection to full quality control at every stage of production.
Expertise in material and fabric selection for yoga
Thygesen’s experience in sourcing raw materials gives us the flexibility to independently choose the best fabric options, while staying updated on industry fabric trends. Our sourcing capabilities allow us to access a wide range of high-quality materials from reliable suppliers both local and globally such as: Korea, China, Taiwan, Japan…, assuring a consistent product that aligns with the latest performance standards.
If your brand already has an existing supplier, we are ready to collaborate with your designated partner and provide necessary advice on fabric choices and innovations.
At Thygesen, we prioritize high-quality materials chosen for their performance and comfort in yoga clothing. Our fabric selection includes polyester, spandex, nylon, bamboo blends, Tencel blends, and more, each selected for its unique benefits:
- Polyester: Durable, moisture-wicking, and resistant to fading, helping keep the body dry during intense sessions.
- Spandex: Offers four-way stretch for flexibility and unrestricted movement during yoga poses.
- Nylon: Lightweight, breathable, quick-drying, and moisture-wicking for comfort.
- Bamboo Blends: Eco-friendly and naturally breathable.
- Tencel Blends: Soft, moisture-wicking, and gentle on the skin.
These fabrics are specifically engineered for activewear, offering a perfect balance of functionality and comfort. With features like free movement and sweat-wicking, yoga practitioners can feel at ease, knowing their apparel supports every motion, from deep stretches to high-intensity flows.
Flexible with full customization options
Thygesen works closely with your brand to create personalized designs and offer a variety of customization services. Our options include custom fabric blends to meet performance, comfort, and sustainability goals, as well as tailored form-fitting designs, hang tags, labels, and packaging that align with your brand identity.
With our extensive network of reliable printing and embroidery service suppliers, we can offer high-quality custom printing (both digital and screen printing) for logos, patterns, and graphics on your yoga apparel. We can match various colors to fit your brand’s aesthetic, whether for solid shades or unique patterns, and provide flexible sizing options to ensure comfort and a perfect fit for every customer.
Additionally, we offer customized labeling and sustainable packaging with fabric composition, care instructions, and other branding details.
International textile certifications for quality and social responsibility
Thygesen is committed to upholding the highest standards of quality and sustainability throughout the production process. We are proud to hold several internationally recognized certifications that reflect our dedication to quality control, ethical practices, and sustainable practices:
- ISO 9001:2015: This certification ensures that our quality management system consistently delivers high-quality products and services to meet customer expectations.
- GRS (Global Recycled Standard): Demonstrates our commitment to using recycled materials and supporting sustainable production methods across our supply chain.
- GOTS (Global Organic Textile Standard): Certifies that our organic textiles meet strict environmental and social criteria, ensuring sustainability and eco-friendly practices.
- OEKO-TEX Standard 100: Ensures that our fabrics are free from harmful chemicals and safe for human health, providing added assurance of the safety and quality of our products.
- SA8000: Reflects our adherence to ethical labor practices and respect for workers’ rights in our manufacturing processes.
- WRAP (Worldwide Responsible Accredited Production): Certifies that our factories follow ethical and socially responsible manufacturing practices.
- Better Work: Demonstrates our commitment to improving labor conditions in global supply chains through improved working standards.
Advanced technology for seamless yoga apparel manufacturing
Seamless activewear has become a preferred choice for many brands due to its comfort, flexibility, and sleek design. By eliminating traditional seams, seamless garments provide a smooth, chafe-free fit that enhances mobility, making them ideal for yoga and other high-intensity activities.
As an experienced activewear manufacturer, Thygesen utilize advanced seamless knitting technology such as the Santoni machine to create seamless yoga apparel that offers maximum comfort and flexibility. Our seamless production process allows for designs that move with the body, making them ideal for yoga and activewear.
We also use pattern & marker making software and automated cutting machines like Lectra to enhance precision and efficiency in the production process. With a production capacity of 800,000 pieces per month, we can deliver high-quality, customized yoga wear at scale, meeting both performance and design requirements for your brand.
Full quality control at every stage of production
At Thygesen, we implement comprehensive quality control processes to ensure every product meets the highest standards. Our quality checks occur at every stage of production, from pre-production to post-production, with a focus on maintaining consistency, durability, and performance.
- Pre-production inspection: We select reliable fabric suppliers and review their documents, certifications, and quality management systems. We perform a thorough fabric inspection using advanced technology to identify defects such as holes, stains, and broken threads. Additionally, we check for color consistency by comparing the fabric to color samples, test color fastness after washing, and assess fabric tensile strength and wear resistance to ensure durability and compliance with activewear standards.
- During production: With the integration of machine tracking and human oversight, each sewing line is managed by a dedicated supervisor. Regular sampling inspections ensure early detection of defects before they spread to a large number of products. This includes checks on style, color, printing, size, and sewing quality to meet the required standards.
- In post-production inspections: We conduct a final comprehensive inspection, label verification, packaging checks, and metal detection to ensure safety and quality. Additionally, we adhere to the AQL (Acceptable Quality Level) standard, a statistical sampling method used to determine the maximum number of defective products acceptable in a batch. This process guarantees that only products meeting the required quality criteria are approved for shipment.
2. Diverse yoga clothing items manufactured by Thygesen
At Thygesen Textile Vietnam, we take pride in producing a diverse range of yoga clothing that blends functionality, comfort, and style.
Yoga leggings
Thygesen Textile Vietnam is a trusted yoga leggings manufacturer, specializing in the production of premium activewear for brands worldwide.
We produce leggings that offer excellent shape retention after multiple washes, crafted from soft, durable fabrics such as nylon-spandex blends, polyester, and eco-friendly materials, ensuring comfort, breathability, and long-lasting performance.
We also have the capability to integrate advanced technologies such as moisture-wicking, quick-dry, and breathable fabrics, as well as antibacterial and odor-resistant properties, along with seamless construction to prevent chafing, offering brands a wide range of options to create high-performance products that can make a strong impression in the market for intense workouts and everyday wear.
Active Bras
With a focus on comfort, support, and durability, we help brands create active bras for yoga that deliver outstanding performance for workouts and everyday use.
We manufacture active bras, offering a wide range of styles such as strappy, padded, wire-free, and racerback designs. We use premium fabrics sourced from trusted fabric suppliers such as: polyester-spandex blends, cotton-elastane blends, polyester, organic cotton, bamboo fabric, and recycled fabrics., both local and global, known for their exceptional performance qualities, including moisture-wicking, anti-bacterial, and eco-friendly properties.
Our OEM services provide brands with the flexibility to create custom active bras that meet their specific requirements, from logo placement, embroidery, and labels to hangtags, prints, and color choices.
Tank Tops
Thygesen manufactures yoga tank tops in large quantities, with a production capacity of 800,000 pieces per month. Our tank tops come in various styles, including classic, racerback, halter neck, and crossover designs. We use a range of premium fabrics such as organic cotton, bamboo fabric, modal, recycled polyester, and cotton-blends, all chosen for their comfort, breathability, and environmental benefits.
With a focus on precision, attention to detail, and strict quality control at every stage of production, we produce in large quantities while maintaining consistent quality throughout the process, making certain each tank top meets your exact expectations.
Shorts
At Thygesen Vietnam, we pay close attention to every detail when manufacturing active shorts. Our expert team works closely with clients to integrate essential features such as reinforced stitching for durability, strategically placed pockets for convenience, and elastic waistbands for a secure fit.
From the initial design phase to the final product, we maintain a strong focus on quality and functionality. Our active shorts are made from various blends, including polyamide-spandex, polyester-spandex, nylon-spandex, cotton-spandex, bamboo-polyester, recycled polyester-spandex, merino wool-nylon, and tencel-spandex, or can be adjusted according to customer requirements. The 3D structure chamois is breathable and comfortable, while the smooth flatlock seams help avoid friction and skin irritation.
Compression T-shirts
At Thygesen Textile Vietnam, we take pride in manufacturing premium compression T-shirts designed to meet the needs of modern activewear markets. Using high-quality materials such as 85% polyester and 15% spandex or 70% cotton and 30% recycled polyester, we offer flexible options to accommodate customer requirements.
Our compression T-shirts are engineered for top performance, featuring moisture-wicking and control properties to ensure a cool and dry fit, along with smooth, breathable, antistatic, and UV-resistant qualities. With all sizes available, we provide solutions tailored to diverse consumer needs, ensuring functionality and comfort for both workouts and everyday wear.
>> Besides producing T-Shirts, Thygesen Vietnam is also a high quality hoodies manufacturer. Read our article for more information!
3. FAQs
What is your minimum order quantity (MOQ) for yoga clothing manufacturing?
Our MOQ for yoga clothing is 3,000 pieces per order, with a minimum color quantity (MCQ) of 1,000 pieces per color.
Can I order a sample before placing a large order?
Yes, we provide samples and offer customization until you are completely satisfied before proceeding to bulk production. A sample fee is charged initially, which will be refunded upon the completion of the bulk order.
Which sustainable fabrics does Thygesen use for yoga manufacturing?
We utilize a range of sustainable fabrics, including bamboo-spandex blends, recycled polyester-spandex blends, organic cotton, and Tencel. These fabrics combine performance with eco-friendliness, ensuring comfort and durability for yoga wear.
How can you test yoga textile performance for elasticity?
We employ advanced testing equipment such as tensile testing machines to measure fabric stretch and recovery. Our quality control team also conducts manual inspections to ensure the elasticity meets customer specifications and is suitable for high-performance yoga activities.
Does Thygesen work with subcontractors or own a sewing factory?
Thygesen Textile Vietnam owns and operates two sewing factories, ensuring full control over production quality and timelines. For specialized services such as printing, embroidery, and label production, we collaborate with long-term, trusted subcontractors. Additionally, we have reliable manufacturing partners to handle product lines not produced directly in our facilities. All processes are transparent, and clients are informed whenever third-party involvement is required.
In conclusion, partnering with Thygesen Textile Vietnam, a trusted yoga clothing manufacturer in Vietnam, offers you high-quality products and full customization options tailored to your brand’s specific needs.
With our focus on sustainability, precision, and attention to detail, we make sure your yoga clothing meets the highest standards. For more information or to start a partnership, visit our website https://thygesenapparel.com/ or reach out to us at [email protected].
